WUHAN HANS GOLDENSKY LASER SYSTEM CO., LTD.

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    Address:No.72,Optical valley Avenue, East Lake High-Tech Development Zone,Wuhan.P.C:430223

    Tel:+86-27-8792 5937

    Fax:+86-27-8792 5936

    Whats app:+86-17707236035

    Skype:live:530649614

    Email:hansgs@hansgslaser.com

GS-HC03 Gear Laser Welding machine

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Product description:

Description:

The application of laser welding in automobile manufacturing begins in the transmission gear welding, in the design and manufacture of auto transmission gear, in order to reduce the gear's weight, volume and machining difficulty, and to save raw materials, developed countries have processed gears or gear shafts in split-type instead of wholistic machining then weld the two parts together to be an integrated part.

HC03 high power gear laser welding machine, is composed by high power Rofin-DC030/DC035 laser source, water chiller, processing machine tool, auto preheat machine, robotic hand for loading and unloading, CNC system and do on. The control system can realize integrated control to the whole machine, such as processing machine tool, water chiller, protective air unit and so on  It is easy to adj ust the parameters, with centralized display and strong anti-interference ability. With reasonable hardware and software, durable and stable, protect operator's safety by laser fence.HC03 type welding achine is specialized in processing transmission dual gear, dual gear shaft of automobiles.



Specifications:

Model

GS-HC03 

Laser source

Rofin-DC030 (fiber/CO2)

Output wave length

10.6 um

Output power range

300 - 3000W

Power stability

±2% (long term)

Diameter of laser beam

20 - 25 mm

Laser beam stability

 0.15 mrad

Water chiller

LSJR-500BX chilling system

rated refrigerating

50kW

CNC machine tool (X, Y, Z -axis)

Location accuracy

≥±0.02 mm

Relocation accuracy

≥±0.01 mm

4-station and auto loading turn plate

0.9 s/station

  Processing parameters

Max. Welding depth

5 mm

Min. Welding width

1 mm

Welding speed

1.5 - 3.0 m/min

Processing size

External diameter

Φ40 - Φ130 mm

Internal diameter

Φ35 - Φ70 mm

Thickness

20 - 60 mm

Max. Length of gear shaft

350 mm

Max. Diameter of gear shaft location

Φ35 mm

Control system

SIEMENS 828D+auxiliary PLC

 

Product Advantages:

1.Highly automatic level: adopting auto preheat machine, robotic hand for loading and unloading, four-stations auto turn plate.

2.High quality: with auto pressing device, effectively reduce welding deformation, highly improve the production efficiency and quality.

3.Highly integration: integrated the auto preheat machine, melding main machine and unloading conveyor together.

4.Without space limitation, could weld small part and the parts of close interval.

5.Non-contact welding, greatly reduce the deformation and wear of the appliance.

6.Can weld various materials, and even any two kinds of various different textures and different natures can be welded well.

 


Laser welding application

Laser welding is mainly used in automobile, tools, home appliance, steel industry and others, for example nest gear of transmission, flying wheel, airbag, rock arm, muffler, silicon oil shock absorber, hydraulic torque converter, wood saw blade, diamond saw blade, radiator of water.

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Product description:

HC03 high power gear laser welding machine, is composed by high power Rofin-DC030/DC035 laser source, water chiller, processing machine tool, auto preheat machine, robotic hand for loading and unloading, CNC system and do on.