HANS GS Gear Laser Welding Production Line

Gear has a wide range of applications in the entire mechanical field, covering automotive, aerospace and other important industries.According to the demand potential assessment of the downstream enterprises in the gear industry, the gear industry will be further developed in the next few decades.For example, in the manufacture of automobiles,There are 18-32 gears in each car, and the gear drive directly affects the stability, noise and other aspects of the performance of the car. It is an extremely important basic transmission component.

With the development of laser technology, more and more gear welding process adopts laser technology to obtain higher welding quality.In order to meet the requirements of increasingly complex structures, it is usually used in the form of gear assembly, assembling gear set for welding by a plurality of gears and in terms of the current domestic laser welding process generally is artificial feeding, manual assembly - manual detection and handling, laser welding, which is mainly manual labor output, low degree of automation that limit the gear production efficiency, and can reduce the manufacturing cost at the same time, due to artificial accidental factors, makes the gear quality consistency cannot be guaranteed, to some extent limit the development of China's automobile industry and the whole motor.

The automatic assembly line of gear assembly before welding completely depends on import, and can not be produced in china. HANS GS in accordance with the market development, through a number of enterprises to investigate and research, developed a complete gear assembly welding automation production line, to fill the domestic gear welding application line blank.
HANS GS Laser Welding Machine mainly consists of high power Rofin laser source, chiller unit, processing machine, automatic preheating machine, loading and unloading manipulator, CNC system and so on.The control system can realize the integrated control of the whole system such as machine tool, laser, water cooling unit and protective gas unit. The parameter adjustment is convenient, centralized display and strong anti-interference ability.The system hardware and software configuration is reasonable, stable and reliable operation, durable, equipment, laser protection to meet the safety requirements of the operator's life.This gear laser welding machine for the automotive gearbox double gear, double gear shaft laser welding special equipment.

High degree of automation  the use of automatic preheating machine, automatic manual loading and unloading,automatic four working position disk,etc.
High quality products using automatic welding mechanism, effectively reduce the welding deformation.
Equipment integration High, the automatic preheating machine, welding host, cutting conveyor belt integrated as one.
HANS GS gear assembly welding automatic production line has been successfully applied to many automobile factories, breaking the domestic high-end production line by foreign monopoly, the gear industry significantly improve production efficiency and quality, reduce manufacturing cost, thus speeding up the development of gear industry in China and even the whole machinery industry.