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2017-04-20
Several Typical Applications of Laser Cladding Technology
The
scope and application of laser cladding technology is very extensive
and can cover almost the entire machinery manufacturing industry,
including mining
machinery,petrochemical,power,railway,automobile,shipbuilding,metallurgy,medical
equipment,aviation,machine tools,power
generation,packaging,mold,pharmaceutical and other industries.
1.Manufacturing and re-manufacturing of mining equipment
Mine coal machine equipment, due to its poor working environment, parts damage faster:
A,
Shearer: main frame, rocker arm, gear, gear shaft, all kinds of
bushings, hinge frame, cylinder, cylinder seat, guide shoe, sprocket,
pin wheel, drive wheel, pick and so on.
B, Boring machine: cylinder, bracket, shaft, all kinds of bushings, pick and so on.
C, Scraper transport: the middle chute, transition tank, gear box, gear, gear shaft, spiral bevel gear, shaft parts.
D, Hydraulic support: cylinder, base and bracket, such as the hinge, a variety of bushings.
2.Manufacture and Re-manufacturing of Electric Power Equipment
The
distribution of power equipment is large, uninterrupted operation, the
damage rate of its parts is high. Steam turbine is the core equipment of
thermal power generation, due to the special conditions of high
temperature and high heat, every year on the need for regular damage to
the damage to the unit parts, such as spindle shaft diameter, moving
blades and so on. Gas turbines are often damaged due to their high
temperature conditions up to 1300 ° C. Using laser re-manufacturing
technology to repair all the defects intact, to restore its performance,
the cost of only the new unit price of 1/10.
3.Manufacture and Re-manufacturing of Petrochemical Equipment
Modern
petrochemical industry is basically used in a continuous mass
production mode, in the production process, the machine for a long time
in harsh environments, resulting in equipment components damage,
corrosion, wear, which often problems parts include valves Pumps,
impellers, journals for large rotors, rovers, bushings, bushings, etc.,
and these components are very expensive, there are many types of parts
involved, most of the shape is very complex, there are some difficulties
to repair, but Because of the emergence of laser cladding technology,
these problems are not a problem.
4.Manufacture and re-manufacturing of railway equipment
Railway
transportation with the rapid growth of social and economic growth, the
new rail vehicle demand is very large, the number of major parts and
performance requirements are also increasing. Re-manufacturing
technology, as a new resource reuse technology, can be applied to
re-manufacturing of easily wearable parts. The laser surface
strengthening is the core technology and technology of re-manufacturing,
in which the laser surface cladding technology can be applied to the
remodeling and repair of the surface of the re-manufactured parts.
5.Re-manufacturing of key parts of other machinery industry equipment
Other
parts of the machinery manufacturing industry, including the
metallurgical, petrochemical, mining, chemical, aviation, automotive,
shipbuilding, machine tools, etc., for these areas of precision
equipment, large equipment, precious parts wear , Erosion, corrosion
parts, the use of laser cladding processing technology to repair and
performance optimization.